Filling heads(Single row) | Output / hours |
8 heads | 1500 bottle/ hours |
16 heads | 2500-3500 bottle/ hours |
Filling heads(Double row) | Output / hours |
16 heads | 5000-6500 bottle/ hours |
20 heads | 7000-8500 bottle/ hours |
24 heads | 9000-12000 bottle/ hours |
Features of this machine: Corrosion resistance, oxidation resistance, convenient maintenance, suitable for liquids and pastes. Adopt double-row reciprocating piston quantitative filling system, speed of 6000-8000 barrels per hour, stable performance, universal use of large and small bottles (such as the optional automatic production change system can realize one-touch production and precise positioning on the touch screen)
Technical parameters:
1. Number of filling heads: 8-20 heads
2. Filling capacity: 300ml-5000ml
3. Power supply: 380V 5.5Kw
4. Applicable bottle diameter: Ф30mm-Ф150mm
5. Filling error: ≤ ± 0.5%
6. Production speed: ≤8000 bottles / hour (calculated with 1000ml water or paste medium)
7. Dimensions: 2000mm × 1200mm × 2300mm
8. Machine weight: 1100 kg
9. Air source requirements: 0.4Mpa-0.6Mpa
Introduction to corrosion and oxidation resistance technology
The contact part between the machine and the material is made of 316L stainless steel (including the feeding box, piston cylinder, rotary valve, filling plug, PTFE hose, other parts are GB 304 stainless steel, and the piston seal is resistant Corrosion and wear-resistant PTFE (polytetrafluoroethylene) prevents the possibility of corrosion from the material.
In order to avoid air corrosion, the upper part of the closed case is designed with an exhaust device, and in order to avoid the corrosion of electrical appliances by the air, the control box is separated from the body, which greatly reduces the failure rate of the electrical part.
Introduction of convenient maintenance technology
This machine has one-button discharge and one-button cleaning. For example, when the workshop is completed, the worker only needs to press the discharge button on the touch screen maintenance page, the piston will suck the residual material back to the bin, then open the water valve, and press the cleaning function. The equipment will automatically reciprocate (the number of cleaning can be set up)
Easy to replace the seal. If the seal ring of the cylinder body is damaged, you can press the button to replace the seal ring, the device will automatically punch the remaining material in the material tank into the material box, and then automatically take off the piston to facilitate the replacement of the seal ring.
High filling accuracy
This machine uses the imported brand Taiwan Delta servo motor to ensure the accuracy of the filling machine (generally controlled at 0.3%)
Local machine introduction:
This machine uses a special three-way filling valve, which is suitable for filling liquid and cream products, especially for high viscosity materials (such as laundry liquid, hand soap, fruit juice, thick sauce, hot pepper sauce, tomato sauce, seed coating agent) , Microemulsions, suspensions, etc.), the effect is relatively obvious, and the accuracy is high. This machine adopts PLC programmable control, and is equipped with a 7-inch touch screen human-machine interface system. The filling power is precisely controlled by Delta servo motors, so that the error is accurate to two thousandths. Automatic bottle feeding, automatic filling and automatic bottle discharging are implemented. , Electrical appliances, pneumatic components are all international brands, ensuring excellent quality and long-lasting and stable performance. This equipment is simple in structure and easy to operate. It is the ideal filling equipment for paste materials in China.
The machine is equipped with a filling bulkhead to prevent dripping and drawing, ensuring no dripping or drawing after filling.
Performance advantages:
- Control system--Siemens PLC control system is used to adjust the filling dose randomly and finely.
- Operation interface--7-inch Siemens color screen touch operation interface, intuitive, simple, safe and reliable
- Improved function-Anti-drip device is provided for feeding, which can be equipped with diving filling function according to the characteristics of the material. (This function can be selected)
- Electrical components-all famous international brands are used to ensure the safety, reliability and high accuracy of the equipment;Mechanical parts-The parts in contact with the material are made of high-quality 316L stainless steel,
- The rest of the machine parts are made of high-quality 304 stainless steel.
- Counting detection-real-time counting, intuitive reflection of work output.
- Filling test-no bottles without filling, not enough bottles without filling
- Maintenance status-the machine can be easily disassembled, cleaned and maintained.
- Changing specifications-When changing the filling specifications, only simple adjustments are needed to make it easy.
- Environmental protection configuration-equipped with environmental protection framework, making the machine's operating environment more clean and hygienic. (This environmental protection configuration can be optional)
Applicable Products | Liquid, paste, etc. |
Filling heads | Optional 8, 10, 12, 16 |
power supply | 220V 50HZ |
Air pressure | 0.5 MPA |
Dimensions (length, width, height) | 2000mm 1000mm 2400mm |
Applicable bottlenecks | 52mm --- 120mm |
Applicable bottle height | 50mm --- 300mm |
Total power | 1500w |
Filling speed (1000 ml) | 6000-8000 bottles per hour |
Filling accuracy | ± 0.5% |
Configuration table
Project | Material | Specification | Note |
Outer box | Stainless steel 316L | 1.5 mm | welding |
Loading box | Stainless steel 316L | 2 mm | |
Conveyor | Stainless steel 304 | 2.2 mm | welding |
Conveyor chain plate | Stainless steel 304 | 3 mm | |
Chain plate slider | Polymer wear-resistant materials | ||
Conveyor driving wheel driven wheel | Nylon material | 19 teeth | |
Driving wheel | 304 stainless steel | ||
Driven wheel | Nylon 304 stainless steel | ||
Guardrail | 304 stainless steel tube | 12 mm diameter | Double block |
landing gear | Stainless steel 304 | ||
Tank | 316L stainless steel | Wear-resistant processing | |
Filling mouth | 316L stainless steel | Pneumatic filling stuffer | PTFE seal |
Lower bracket | 304 stainless steel | Small bracket is nylon | |
Blanking tube | PTFE | Corrugated hose | |
name | Quantity | model | Brand |
Plc | 1 | 224 | Siemens |
touch screen | 1 | 7 inch | Siemens |
servo motor | 1 | 3KW | Delta of Taiwan |
Servo controller | 1 | ASD-D2-1521 | Delta of Taiwan |
power switch button | 3 | Schneider | |
Indicator light | 2 | 24V | Schneider |
Intermediate relay | 1 | 12 groups | Schneider |
air switch | 1 | 20 amps | Tracy |
switch | 1 | 100A 24v | Ming Wei |
Photoelectric switch | 3 | Pnp | Alto Knicks |
Emergency stop switch | 2 | Self-locking | Schneider |
cylinder | 3 | 20x50 | AirTAC |
cylinder | 2 | 20x75 | AirTAC |
cylinder | 1 | 32x100 | AirTAC |
Magnetic switch | 4 | AirTAC | |
The electromagnetic valve | 8 | 4v310 | AirTAC |